In demanding industrial environments, even a single failed component in a welding system can halt production. OEM replacement parts are often expensive, slow to obtain, or no longer available. Reverse engineering offers a fast, precise, and technically improved alternative.
Using high-accuracy 3D scanning or CMM measurement, we digitize worn or damaged parts and create a detailed CAD model. This model is then optimized—reinforcing critical sections, improving tolerances, redesigning heat-exposed areas, and enhancing fluid or cooling channels. Instead of duplicating OEM components, we engineer stronger and more reliable versions tailored to current operational demands.
Reverse engineering also enables substantial material upgrades. Components can be manufactured from advanced alloys such as Cr-Mo steels, hardened tool steels, or high-conductivity copper. Wear-resistant coatings, carbide layers, or thermal-barrier treatments further extend service life, significantly outperforming original parts. By reconstructing components directly from the physical part, we reduce downtime, eliminate dependence on OEM supply chains, and improve long-term machine reliability. Reverse engineering transforms maintenance from simple replacement into opportunity for optimization and durability.
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